ENGINE 3-35 VALVE GUIDE SERVICING • Using the valve guide remover, drive the valve guide out toward the intake or exhaust camshaft side. 09916-53310: Valve guide remover/installer NOTE: * Discard the removed valve guide subassemblies. * Only oversized valve guides are available as replacement parts. (Part No. 11115-29G70) • Re-finish the valve guide holes in cylinder head with the reamer and handle. 09916-33320: Valve guide reamer 09916-34542: Reamer handle When refinishing or removing the reamer from the valve guide hole, always turn it clockwise. • Cool down the new valve guides in a freezer for about one E hour and heat the cylinder head to 100 – 150 °C (212 – 302 °F) with a hot plate. L P Do not use a burner to heat the valve guide hole to prevent cylinder head distortion. M • Apply engine oil to the valve guide hole. A • Drive the valve guide into the hole using the valve guide S installer 1 and attachment 2. 09916-43211: Valve guide installer/remover 1 09916-53330: Attachment 2 NOTE: Install the valve guide until the attachment contacts the cylinder head 3. Failure to oil the valve guide hole before driving the 13.6 mm new guide into place may result in a damaged guide or head.
Suzuki GSXR 1000 K5 K6 Page 88 Page 90