ENGINE 3-43 WATER BYPASS UNION • Remove the water bypass union 1. • Apply SUZUKI BOND to the thread part of water bypass union and tighten it to the specified torque. 99104-31140: SUZUKI BOND “1207B” (USA) 99000-31140: SUZUKI BOND “1207B” (Others) Water bypass union: 12 N·m (1.2 kgf-m, 8.5 lb-ft) CLUTCH E CLUTCH DRIVE PLATE INSPECTION L NOTE: P * Wipe off engine oil from the clutch drive plates with a clean rag. M * Clutch drive plate No.1: I.D. 111 mm (4.4 in)/Purple paint * Clutch drive plate No.2: I.D. 111 mm (4.4 in)/Black paint A * Clutch drive plate No.3: I.D. 118 mm (4.6 in)/NIL S A Paint • Measure the thickness of drive plates with a vernier calipers. • If the drive plate thickness is found to have reached the limit, replace it with a new one. Drive plate thickness: Service Limit: 2.42 mm (0.095 in) 09900-20102: Vernier calipers • Measure the claw width of drive plates with a vernier calipers. • Replace the drive plates found to have worn down to the limit. Drive plate claw width: Service Limit: 13.05 mm (0.5138 in) 09900-20102: Vernier calipers
Suzuki GSXR 1000 K5 K6 Page 96 Page 98