CHASSIS 8-65 CALIPER REMOVAL • Remove the brake hose from the caliper by removing the union bolt 1 and catch the brake fluid in a suitable recepta- cle. NOTE: Place a rag underneath the union bolt on the brake caliper to catch any split brake fluid. • Remove the brake pads and spring. (8-63) Never reuse the brake fluid left over from previous servicing and stored for long periods of time. Brake fluid, if it leaks, will interfere with safe running and discolor painted surfaces. Check the brake hose and hose joints for cracks and fluid leakage. CALIPER DISASSEMBLY E • Remove the caliper air bleeder valve 1. L • Separate the caliper halves by removing the caliper housing bolts 2 with the special tools. P 09930-11920: Torx bit JT40H 09930-11940: Bit holder M A S • Remove the O-ring 3. Replace the O-ring with a new one. • Place a rag over the pistons to prevent it from popping out and then force out the pistons using compressed air. Avoid using high pressure air to prevent piston dam- age.
Suzuki GSXR 1000 K5 K6 Page 387 Page 389